Coming Soon — Register Interest
144 Barriers. 1 Operator. Half the Time.
The BarrierBag transforms your excavator or telehandler into a high-capacity pedestrian barrier deployment and recovery machine. Handle up to 144 crowd control barriers — approximately 360 metres — in one organised load. One operator replaces three. Deployment rate doubles. Barrier damage reduces. Purpose-built for highways contractors, events operators and construction site safety teams who handle barriers regularly.
Also known as & commonly searched as:
Barrier Capacity
144 Barriers (360m)
Deployment Rate
60–80 per Hour
Operatives Required
1 (vs 3 Traditional)
Time to Deploy 144
~2hrs (vs ~5hrs Traditional)
Traditional pedestrian barrier deployment is a slow, physically demanding and labour-intensive operation. Three operatives carrying and placing barriers individually at around 30 per hour. 144 barriers takes nearly 5 hours and generates significant manual handling exposure across the entire gang.
The BarrierBag changes the entire operation. One excavator operator. 60–80 barriers per hour. The same 144 barriers deployed in just over 2 hours. That's less than half the time with a third of the people. The barriers arrive organised, undamaged and precisely placed.
For highways contractors with tight traffic management windows, events operators on tight build and breakdown schedules, and construction site safety teams deploying exclusion zones, the time and labour savings are immediate and substantial from the first deployment.
The Key Numbers
Deploy 360 metres of pedestrian barriers with one operator in just over 2 hours instead of three operatives taking nearly 5 hours. That's a 67% labour reduction and a 60% time reduction in a single deployment.
Traditional Method
~4.8 hrs
144 barriers · 3 operatives
~30 barriers/hour · manual
With BarrierBag
~2.1 hrs
144 barriers · 1 operator
~70 barriers/hour · mechanised
Labour Saving per Deployment
£162+
At £24/hr. Plus barrier damage reduction savings. Calculate yours →
Carries up to 144 pedestrian crowd control barriers — approximately 360 metres — in a single organised vertical load. Barriers are held securely positioned, preventing the damage that occurs during individual manual handling and haphazard stacking.
Achieves 60–80 barriers per hour versus the traditional rate of approximately 30 per hour. The increased throughput comes from mechanising the picking, carrying and placing of multiple barriers simultaneously rather than individual manual handling.
Reduces the labour requirement for a full barrier deployment from 3 operatives to a single excavator or telehandler operator. For highways TMAs and events builds, this directly reduces the cost of deployment and recovery on every job.
Keeps barriers organised, stacked and easier to store on site and at depot. The BarrierBag is stackable when not in use, reducing storage space requirements and protecting barriers from the damage that comes from disorganised stacking.
Traditional barrier handling — dragging, dropping, improper stacking — causes progressive damage to barrier fleets. The BarrierBag's organised vertical load and mechanical handling protect barriers during transport and storage, reducing the replacement cost that accumulates across a large fleet.
Compatible with excavators, telehandlers and forklifts already on site via the MW Easy-Lift System. For highways and events operations, a telehandler is typically the ideal partner machine — one that's already on the TMA or event build fleet.
Pedestrian crowd control barriers are used across highways, events and construction. Each sector has different pressures — tight TMWs, event build schedules, site safety compliance — but the same fundamental problem: too many barriers to move, not enough time, too many people to do it manually.
Traffic management contractors work within tight Traffic Management Windows (TMWs) — the available road space and time for setting up and taking down pedestrian management systems. The BarrierBag's speed and labour reduction directly supports compliance with TMW constraints and reduces the time carriageways need to be disrupted. Telehandler on a TMA is the ideal operator machine.
Festivals, concerts, sporting events and public gatherings require hundreds to thousands of metres of crowd control barriers to be deployed and recovered in tight build and breakdown windows. The BarrierBag makes large-scale deployments achievable with fewer personnel, directly reducing build and breakdown crew costs for events contractors and festival operators.
Construction sites require pedestrian segregation and exclusion zones that change with the work sequence. The BarrierBag speeds up the deployment and relocation of pedestrian barriers as the site develops — using the excavator already on site and reducing the manual handling that generates MSDs in construction workers.
| Capacity & Design | |
|---|---|
| Barrier Capacity | Up to 144 barriers |
| Coverage | Approximately 360 metres of barriers |
| Load Orientation | Vertical — organised, secure, damage-reducing |
| Design | Stackable for depot and site storage |
| Steel Grade | S355 structural steel (BS EN 10025-2) |
| Manufacturing Standard | ISO 9001:2015 & ISO 14001 |
| Performance & Lifting System | |
|---|---|
| Deployment Rate | 60–80 barriers/hour (vs ~30 traditional) |
| Operatives Required | 1 (vs 3 traditional) |
| Time to Deploy 144 | ~2.1 hours (vs ~4.8 hours traditional) |
| Lifting System | MW Easy-Lift System (Patent Pending GB 2600815.1) |
| Lifting Pin | 60mm — compatible with 13t+ excavators |
| Compatible Plant | Excavators, telehandlers, forklifts |
| Availability | Coming soon — register interest |
| Retail Price | £4,495 + VAT (contact for pricing) |
| Factor | Traditional Manual Method | BarrierBag |
|---|---|---|
| Deployment Rate | ~30 barriers/hour | 60–80 barriers/hour |
| Operatives Required | 3 operatives | 1 operator |
| Time — 144 Barriers | ~4.8 hours | ~2.1 hours |
| Barrier Handling | Individual manual carry — MSD risk, damage risk | Organised vertical load — mechanised |
| Barrier Damage | Dragging, dropping, poor stacking — high damage | Secure organised load — reduced damage |
| Storage | Haphazard depot storage — damage risk | BarrierBag stackable — organised, protected |
| TMA Window Pressure | Slow deployment under tight TMW constraints | 2× faster — reduces time in carriageway |
| Events Build/Strike | Large labour gang for large deployments | Minimal crew — significantly lower cost |
| Payback | No capital cost — high recurring labour cost | Pays back in days of deployment at £4,495 |
The BarrierBag carries up to 144 pedestrian crowd control barriers — approximately 360 metres — in a single organised vertical load. Barriers are secured during lifting, transport and positioning by excavator or telehandler via the MW Easy-Lift System.
Traditional deployment achieves ~30 barriers per hour with 3 operatives. The BarrierBag achieves 60–80 barriers per hour with a single operator — more than doubling the throughput while reducing labour by two thirds. 144 barriers that traditionally take nearly 5 hours with 3 people can be deployed in just over 2 hours with 1 operator.
The BarrierBag is used across highways and utilities (traffic management barrier deployment within TMWs), events and crowd control (festival, concert and sporting event barrier logistics), and construction (site safety exclusion zones). Any operation that regularly deploys and recovers significant quantities of pedestrian crowd control barriers benefits from the BarrierBag.
Yes. Traditional barrier handling — dragging, dropping, improper stacking — is the primary cause of progressive barrier damage in the field. The BarrierBag's organised vertical load and mechanical handling protect barriers during transport and storage, reducing the replacement cost that accumulates across a large barrier fleet over time.
The BarrierBag is compatible with excavators (1t+), telehandlers/loadall, and counterbalance and telescopic forklifts via the MW Easy-Lift System. No specialist attachments or modifications required. For highways and events applications, a telehandler is typically the ideal operator machine.
The BarrierBag is coming soon. Register your interest using the form below or contact us on 01905 935679 / info@mwequipment.co.uk. We'll notify you as soon as the BarrierBag is available with full specifications, pricing and lead times.
The BarrierBag is coming soon. Register your interest and we'll keep you updated on specifications, pricing and availability — and get in touch as soon as it's ready.
Register Interest — BarrierBag
Register interest or call our team. One working day response time, Monday to Friday.